Customer Stories

Pushing the boundaries of textile manufacturing, Beckmann Converting Inc. recently partnered with us to upgrade a key laminating machine. This strategic collaboration was driven by the evolving needs of the industry, particularly the emergence of novel, more sustainable materials which presented unique production challenges.

For over 40 years, The Strainrite Companies, a family-owned enterprise, have been a global leader in filtration across diverse industries like biopharmaceuticals, electronics, and beverages. Discover how they leveraged ultrasonic welding led to a 944% ROI in just 30 days, alongside a $120,000 increase in profits through optimized sonotrode design.

We recently partnered with a leading electrical connector manufacturer, where our expertise in ultrasonic welding revealed a superior alternative to their traditional crimping process. This collaboration led to a remarkable improvement in electrical conductivity and connection reliability, demonstrating the power of innovative solutions.

Produce small batches simply faster! For the producers, manually inserting 18 brass female connectors into a plastic frame for a control unit was a laborious and costly process. Ultrasonic welding offered an efficient alternative which considerably shortened the cycle times and was also financially worthwhile – in spite of a low unit count.

Strong but also visually appealing connections: Both were deciding factors for the production of the new electronic fabric refresher FreshUp. In order to meet them, BSH Hausgeräte GmbH chose ultrasonics as the most suitable joining technology.

As one of the world's leading developers of customer-specific lithium-ion battery cells, CUSTOMCELLS® pursues the lowest possible reject rate in battery production with maximum process reliability. For the welding of its applications, the development and production company relies on ultrasonic technology in one of their production lines. The ultrasonic welding systems from Herrmann Ultraschall used there minimized the reject rate and optimized production efficiency.

A stronger, more stable and environmentally friendly joining process for ABS sheets: That was the goal of automating the process of assembling engine bonnets for lawn mowers using a collaborative robot.

For the sealing of a membrane in an emergency degassing system, KACO was looking for a precise and fast joining process. Thanks to the close cooperation, Herrmann Ultraschall was not only able to develop the ideal welding process for these specifications, but also to identify further areas of application for ultrasonic technology, making the manufacturing of the system even more efficient.