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COMPACTLINE systems

Compact 35 kHz actuator product line, when size and weight matters. Available as single components, for automation integration or in robot solutions for the flexible use of ultrasonic welding technology with high, repeatable weld results.

  • 40 - 100 mm stroke length
  • 16, 25 and 40 mm cylinder diameter
  • 4 product types
COMPACTLINE VARIO

In space-saving integration tasks in automation lines and in robot applications you can count on the familiar Herrmann ease of use and quality. The VE COMPACTLINE VARIO actuator in combination with the weld process controller VARIO control provides excellent, reproducible weld results and visualization of the ultrasonic welding process supports parameter finding and recording for quality purposes. Proportional valve technology combined with appropriate position measuring systems complete this 35 kHz weld system with a generator power of 1,200 W.

  • Flexible weld process controller: VARIO control
  • Graphical weld process monitoring
  • PropControl: proportional valve technology
  • Application-oriented position measuring systems
  • High degree of customization
VE COMPACTLINE VARIO 35 kHz
Generator power [W] 1200
Weld force min./max.* [N] *at 6 bar 30 / 680
Stroke [mm] 40 / 100
Outside dimensions (W x H x L*) [mm], *depending on type and stroke, without sonotrode 56 / 75 / 264 - 417
Operating device 8,4" Touchscreen color
Operating modes 5
Application memories 32
Number of saved welds (weld data) 100 per Memory
Control of auxiliary functions (optional) max. 4
COMPACTLINE LOGIC

Even in this system class, a 5.7” touch screen is part of the system operation and process monitoring for operating convenience. Often, in automated 35 kHz applications, every millimeter of assembly space counts, every gram of weight saved in the weld system helps in the achievement of an optimal configuration of robot systems. Individual weld forces can be easily programmed on the operating device using proven proportional valve technology.

  • Compact and robust system structure
  • Space-saving control solution: LOGIC control
  • PropControl: proportional valve technology
  • Position measuring system technology
  • Operation via touch panel
VE COMPACTLINE LOGIC 35 kHz
Generator power [W] 1200
Weld force min./max.* [N] *at 6 bar 30 / 680
Stroke [mm] 25 / 50 / 100
Outside dimensions (W x H x L*) [mm], *depending on type and stroke, without sonotrode 56 / 75 / 264 - 417
Operating device 5,7"-Touchscreen monochrome
Operating modes 5
Application memories 50 per Memory
Control of auxiliary functions (optional) max. 2
COMPACTLINE SOLID

The most compact system solution Herrmann has to offer. When it comes to limited installation space and low weight, then you cannot beat this 35 kHz ultrasonic welding system. The digital high-performance generator offers a variety of possibilities for data exchange via Ethernet and optional fieldbus module. The SDM variant allows weld processes with position measurement and analysis. A useful supplement for higher quality requirements.

  • Ultra-compact system structure
  • System-integrated controller: SOLID control
  • PropControl: proportional valve technology
  • Position measuring system technology with SOLID SDM variant
  • Various fieldbus modules (option)
VE COMPACTLINE SOLID SDM 35 kHz/ STE 35 kHz
Generator power [W] 1200
Weld force min./max.* [N] *at 6 bar 30 / 680
Stroke [mm] 40 / 100
Outside dimensions (W x H x L*) [mm], *depending on type and stroke, without sonotrode 56 / 75 / 264 - 417
Operating device 128 x 64 Matrix Monochrome
Operating modes 3
Application memories 8

Industry and production have a constantly increasing demand for complex and efficient automation systems and customized ultrasonic welding machines. In line with demand, Herrmann offers the 35 kHz actuator product line with its own weld process controller as a complete integration solution. Whether it is a space-saving part of an automation line, or a light and compact end-of-arm solution on a multi-axis robot, this modular system offers many product configurations with suitable mounting and accessory possibilities. For builders of customized machines too, the VE COMPACTLINE, as an individual component that has been tried-and-tested for decades, offers a robust alternative to costly self-built solutions.

TRUSTED ADVISOR
We see ourselves as your technology partner and solution specialist. Our aim is to increase the economic efficiency and quality of your application – for sustainable and environmentally friendly processes.
APPLICATION ENGINEERING
We work with you to develop customized solutions which correspond to your demands precisely. As experts in our field, we develop applications which make your project a success. Here, we rely on long-standing technology partnerships and the results from over 40 high-tech laboratories around the world.
PERFECT PRODUCT
We offer a premium product portfolio with the highest quality standards – Made in Germany. We stand for top weld results, professional integration and durability of all ultrasonic components and modules for an economical overall solution.
GLOBAL SERVICE
We guarantee reliability, safety and a quick on-site service as part of our concept, and immediate support in over 20 countries. For you, this means quick help when you really need it – at any time and in your local language.
SUSTAINABILITY
A simple route to more sustainability: not a problem with our efficient ultrasonic technology! The ability to do without joining materials and the low energy consumption mean that your production process will automatically become more sustainable. Reliable bonding will also reduce your rejects and prevent you from generating unnecessary waste.
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