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FAST AND PRECISE METAL WELDING

ULTRASAFE W

Your solution for perfect welding results of wire and terminal applications: our ULTRASAFE W!

With a completely revised concept and design, it offers you a safe, ergonomic, and modern manual workstation with maximum efficiency and user-friendliness.

Benefit from the advantages of our new welding machine:

  • Precise welding for minimal scrap
  • Quick change of applications and tools
  • Customizable and modular
  • Ergonomic and user-friendly

Precise alignment for minimum rejects

  • Intuitive and easily adjustable mechanical components
  • Minimal effort during application change thanks to the fixed position of the sonotrode
  • Sensors check the correct position of the parts to be welded

With the new ULTRASAFE W, you can automatically reduce the reject rates of your production.

Functional elements such as the cable clamp or cable end stop can be aligned quickly and reliably. The sonotrode is correctly aligned, as its position is now fixed in the ultrasonic stack - this also simplifies application changes.

Sensors check whether the welded part has been correctly inserted into the welding machine. A special clamping mechanism keeps it in the correct position at all times.

Easy change of tools and applications

  • Improved fixture concept for a wide range of parts and applications
  • Fixture indexed and pluggable interchangeable
  • Easily changeable tooling
  • Innovative clamping system for easy and safe setup of sonotrode and fixture
  • Precise change of the stack in a few minutes

The ULTRASAFE W was designed for a wide range of applications – accordingly, its tools can also be quickly and conveniently changed over for a wide variety of applications.

One of the reasons for this is a new type of clamping system. It allows for the tools to be changed quickly and without needed to be realigned. 

Customizable and modular

As individual as your production: flexibly expand your ULTRASAFE W with useful additional functions and adapt it to your needs.

Basic functions

  • Cable end stop
  • Cable clamping
  • Side pusher
  • Terminal clamping
  • Nodal cooling of the sonotrode

Modular additional functions

  • Suspect part cutter
  • Exhaust system
  • Air cooling module

Selection of different welding force ranges

  • Welding forces up to 10,000 N

Welding becomes ergonomic

  • Safety door with large engagement area
  • Flexible adjustment of the working height
  • All change and adjustment work is possible from the front 
  • Intuitive handling of operating and functional elements
  • Safe loading thanks to glare-free LED work area light
  • Optimized operation of the cable clamping

Welding has never been so ergonomic: thanks to the new lifting door, the ULTRASAFE W offers a considerably enlarged working area. With 180 degrees of access, work in the machine, such as loading, reaching in or cleaning, can be carried out quickly and conveniently.

The working height can be adjusted, making it easier than ever for the user. An enlarged viewing window provides a clear view of the welding process.

Safety

  • CE conform
  • Eliminated pinch points in hazardous zones 
  • Electrically fused contact protection
  • ActiveGuard during maintenance/change-out 

The ULTRASAFE W ensures safe welding. The new lifting door with an enlarged viewing window automatically moves down during the welding process, and thus prevents intervention.

At the same time, the sound-insulating housing protects against disturbing ambient noise that can occur during the welding process.

ULTRASAFE W 20 kHz
Generator power [W] 6200 / 12000
Weld force max [N] at 6 bar 10.000
Stroke / Revision stroke [mm] 60
Outside dimensions incl. HMI operating cockpit (W x H x D) [mm] 1386 x 1890 x 920
Control panel (weld process control) 12“ / 9“ Touchscreen
Operating modes 5
Application memories 32
Number of stored welds (graphics & data) 100
Number of controllable auxiliary functions (optional) 4
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