Metal welding
HiS VARIO W
Ultrasonic welding machine with safety cell as a manual work station.
The HiS VARIO W can be configured modularly for a wide range of applications. All elements for a quick change of applications have been redesigned and set up in such a way that tools and equipment can be changed effortlessly and clamped quickly. Production quality, safety, and ergonomics are the top priority.
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Precise alignment
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Fast application and tool change
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High degree of versatility
Weld system without safety cell for integration into production lines optionally available.
Precise alignment
- Quick and safe fine adjustment of the individual functional elements such as sonotrode position, sideshift, cable clamping, cable stop
- Optimum support of the sonotrode in the holder for reproducible weld results
Quick and easy application change
- Innovative equipment concept for a wide range of parts and applications
- Equipment indexed and changeable by plug-in connections
- Quickly exchangeable format sets
Reproducible and safe tool change
- Innovative design of sonotrode and holder guarantees stability
- Precise sonotrode change within just a few minutes
- Clamping system for changing the weld tool holder
Modularity and flexibility
Basic functions
- Cable stop
- Cable clamping
- Sideshift
- Terminal clamping
- Sonotrode cooling
Auxiliary functions retrofittable
- Suspect part cutter
- Part ejector
- Anvil cooling
- Terminal damping
- Converter cooling
Selection of different weld force ranges
- Weld forces of up to 6000 N
Configuration options in the safety cell
- Height-adjustable foot support
- Individual access option
Ergonomics
- Standing or seated work station
- All change and adjustment work can be carried out from the front
- Intuitive handling of operating and functional elements
- HMI operating cockpit individually adjustable in height and inclination
- Short gripping distances
- Safe loading thanks to glare-free LED work space illumination
Safety
- CE-compliant
- Prevention of unnecessary hazard points
- Electrically secured contact protection
- ActiveGuard during maintenance / modification
Technical data
| HiS VARIO W | 20 kHz |
|---|---|
| Generator power[W] | 2400 / 4800 / 6200 |
| Weld force max [N] at 6 bar | 6000 |
| Stroke / Revision stroke [mm] | 50 / 100 |
| Outside dimensions incl. HMI operating cockpit (W x H x D) [mm] | 1335 x 2210 x 880 |
| Control panel (weld process control) | 12“ / 9“ Touchscreen |
| Operating modes | 5 |
| Application memories | 32 |
| Number of stored welds (graphics & data) | 100 |
| Number of controllable auxiliary functions (optional) | 4 |
